Tag Archives: 787-800

Boeing completes 787 flight testing for Rolls-Royce aircraft

Boeing (Chicago) completed all flight tests required for type certification of the 787-8 Dreamliner with Rolls-Royce engines on July 13, 2011. The final flight occurred on July 13 onboard the pictured N1006F (ZA102), the ninth 787 to be built. Captain Mike Carriker, chief pilot for the 787 program, brought ZA102 back to its home base at Paine Field in Everett at 1:58 p.m. (1358) (Pacific time) following a 90 minute flight that originated in Billings, Montana. During the flight, the 14-person crew completed simulations of a dispatch with a failed generator and failed fuel flow indication.

Video highlights of 787 flight testing can be found at:ย http://youtu.be/9yRmwGMNuDo.

Flight testing continues for 787s with GE engines and for Boeing test points not related to certification.

Copyright Photo: Nick Dean. Please click on the photo for additional details.

Boeing plans to finalize 787 testing this weekend

Boeing (Chicago) is planning to finish flight testing for its 787 Dreamliner this weekend according to this report by Reuters.

The first production 787 will be handed over to ANA in September. The long wait is also over.

Read the full report: CLICK HERE

Copyright Photo: Brandon Farris. Please click on the photo for additional information.

This ANA painted Boeing 787 Dreamliner arrives in Japan to begin stimulated airline service

ANA (All Nippon AIrways) and Boeing today (July 4) began an important validation of their readiness for the 787 Dreamliner’s entry into service.

Throughout the coming days, ANA pilots, together with Boeing, will fly a 787 on actual airline routes in Japan using airline dispatch and flight rules. ANA’s mechanics and ground crews also will gain experience with the airplane in a simulated operational environment.

The 787 debuted in Asia yesterday (July 3) with a landing at Haneda Airport in Tokyo at 6:21 a.m. (0621) (local time). More than a thousand media, ANA employees and aviation enthusiasts gathered to witness the 787’s arrival and welcome ANA pilots Captains Masayuki Ishii and Masami Tsukamoto and Boeing pilots Captains Mike Carriker, Heather Ross and Ted Grady.

Sporting ANA’s livery, this 787 flight test airplane designated ZA002 flew nonstop to Tokyo from Seattle.

Throughout the week-long validation, the 787 will experience simulated day-to-day airline operations. maintenance, servicing and flight crew operations will be conducted at five airports in Tokyo, Osaka (Itami and Kansai), Okayama and Hiroshima.

ANA’s first scheduled service with the 787 will be either the Haneda-Okayama or Haneda-Hiroshima route when deliveries begin later this year.

ANA has 55 Dreamliners on order. ANA will deploy the 787 across its route network as an integral part of its strategy to strengthen its position and support its growth and expansion plans.

Boeing plans to deliver the first 787 to ANA in the August to September timeframe.

Copyright Photo: Nick Dean. Please click on the photo for the aircraft details.

Boeing begins final phase of 787 flight testing

Boeing (Chicago) on June 26 started Function & Reliability (F&R) testing and extended operations (ETOPS) demonstrations on the 787 Dreamliner. This is the final phase of flight testing prior to certification of the airplane.

ANA will take the first delivery in the August to September 2011 time period.

F&R testing simulates various normal and non-normal operations for the airplane, in a realistic airline-like flight environment. ETOPS refers to extended operations โ€“ for twin jets, flights that are more than 60 minutes away from a suitable landing field. During ETOPS demonstrations the company validates the airplane’s ability to safely divert for a variety of reasons, including long diversions with one engine shut down.

In addition to F&R and ETOPS testing for the 787 with Rolls-Royce engines, Boeing continues certification testing on 787s with General Electric engines and will conduct a separate F&R/ETOPS test program for that version of the airplane. Other activities will continue on the flight test fleet to support Boeing objectives including examining potential technologies for the 787-9 and testing engine improvement packages.

Copyright Photo: Nick Dean. Please click on the photo for additional information.

Boeing and ANA to readiness test this Dreamliner in Japan starting on July 4

Boeing (Chicago) and ANA-All Nippon Airways (Tokyo) today (May 26) announced how the two companies will work together to help prove the 787 Dreamliner’s readiness to enter service on a commercial basis. Using the second flight test aircraft, known as the pictured ZA002, they will simulate in-service operations across several airports in Japan in a service ready operational validation. The validation is expected to take place the week of July 4. Anticipated city pairs include trips between Haneda Airport in Tokyo and airports in Osaka (Itami and Kansai), Okayama and Hiroshima.

This will be the 787’s maiden appearance in Japan. ANA is the launch customer for the aircraft and has 55 Dreamliners on order. The 787, which will be deployed across the ANA route network, is an integral part of ANA’s strategy to strengthen its position and support its growth and expansion plans.

ANA’s maintenance crews also will practice maintenance and servicing of the 787 during the validation. This will include typical ground servicing activities, fit checks of airplane jacks and maintenance hangar stands, towing and refueling the airplane, and other routine maintenance operations. Watch this video to see how Boeing and ANA are planning for the validation.

Similar service ready validations have been conducted with great success on previous Boeing programs, including the 777, 737NG and 757-300.

Boeing plans to deliver the first 787 to ANA in the August to September timeframe.

Copyright Photo: Gabor Hajdufi. Please click on the photo for background information.

The IAM takes Boeing to the NLRB over its plans to build the 787 in South Carolina

Boeing (Chicago) is fighting the complaint brought to National Labor Relations Board (NLRB) by the IAM over Boeing’s plans to also produce the 787 Dreamliner in Charleston, SC. Boeing issued the following statement:

“The Boeing Company said it will vigorously contest a complaint brought before the National Labor Relations Board (NLRB) on April 20 by the leadership of the International Association of Machinists and Aerospace Workers (IAM). The complaint challenges Boeing’s 2009 decision to complement its production capacity in Washington state with a new assembly plant in South Carolina and seeks to force Boeing to place its second 787 final assembly line in Puget Sound instead of Charleston.

“This claim is legally frivolous and represents a radical departure from both NLRB and Supreme Court precedent,” said Boeing Executive Vice President and General Counsel J. Michael Luttig. “Boeing has every right under both federal law and its collective bargaining agreement to build additional U.S. production capacity outside of the Puget Sound region.”

Union officials have been pressing the NLRB for more than a year to bring forward the complaint and force Boeing to abandon plans to produce three 787 airplanes per month in the company’s new North Charleston, S.C., factory and build them instead in Puget Sound. With today’s action by the NLRB’s acting general counsel, the board now will begin a formal proceeding to hear the IAM’s allegations.

Boeing also was critical of the timing of the complaint, which comes a full 17 months after the company announced plans to expand its manufacturing capacity in the United States in South Carolina. Construction of the factory is nearly complete and the company has hired more than 1,000 new workers. Final assembly of the first airplane is slated to begin in July.

Boeing has made it clear that none of the production jobs created in South Carolina has come at the expense of jobs in Puget Sound and that not a single union member has been adversely affected. In fact, IAM employment in Puget Sound has increased by approximately 2,000 workers since the decision to expand in South Carolina was made in October 2009.

Prior to that decision, Boeing held extensive discussions with the IAM over the potential placement of the new 787 production capacity in Puget Sound. Those discussions ended with Boeing unable to reach agreement with union leadership on demands that would have hampered the company’s competitiveness in the increasingly competitive global market for large commercial airplanes.

Luttig said Boeing was confident that the claim would be rejected by the federal courts. He also emphasized that the company will begin assembling 787s in South Carolina this summer, as planned. “We fully expect to complete our new state-of-the-art facility in South Carolina in the weeks ahead, and we will be producing 787s โ€“ America’s next great export โ€“ from our factories in both Puget Sound and South Carolina for decades to come,” he said.”

Copyright Photo: Nick Dean. Please click on the photo for additional information.

Boeing is ready to deliver 787 pilot training around the world

Boeing (Chicago) has achieved multiple qualifications for its worldwide network of 787 training campuses. The qualifications mean Boeing Flight Services has training devices that are ready to be used with an approved training course in locations around the globe.

Full-flight simulators and other flight training devices for commercial pilot training require qualifications from each airline’s home country regulatory agency. Boeing is qualifying its network of 787 training devices with multiple regulators in order to allow airlines the maximum options and regional locations for training their crews.

Boeing operates 787 training campuses in five locations: Seattle, Singapore, Tokyo, London Gatwick and Shanghai. As part of the qualification process, Boeing demonstrated, with the regulators’ concurrence, that the training devices located at the five campuses around the world were similar or identical in the way they operate.

Copyright Photo: Brandon Farris. Please click on the photo for additional information.

Boeing to paint the Charleston-assembled Dreamliners in Amarillo, Texas

Boeing (Chicago) has selected Leading Edge Aviation Services to paint the 787 Dreamliners assembled at Boeing’s new North Charleston, SC, final assembly and delivery facility.

Leading Edge will perform the work at its Amarillo, Texas facility where other wide-body airplanes are painted. The company, which specializes in commercial and military aircraft painting, will apply final paint and customer livery to all 787 Dreamliners delivered from the Boeing South Carolina facility.

As 787 Dreamliners complete final assembly and prepare for delivery, the airplanes will make the 1,250-mile (2,000-kilometer) flight from North Charleston to Amarillo to be painted. The airplanes will then return to South Carolina for final delivery to customers from around the world.

Production in the new South Carolina 787 Dreamliner facility is on schedule to begin mid-2011, with first delivery scheduled for 2012.

Copyright Photo: Nick Dean. Please click on the photo for additional information.

Boeing puts its sixth 787 Dreamliner into testing, but returns early

Copyright Photo: Joe G. Walker. N787ZA arrives at Boeing Field.

Boeing (Chicago, Seattle, Wichita and Charleston) yesterday (October 4) added its sixth 787 Dreamliner to the flight test fleet. The airliner made its first flight from Paine Field inย Everett, WA.ย The airplane, 787-8 N787ZA (msn 40695), disgnated as “ZA006”, is the second 787 equipped with General Electric GEnx engines.

Captainsย Christine Walshย andย Bill Robersonย were at the controls during the 1 hour and 4 minute flight. The airplane landed at Boeing Field atย 12:45 p.m. (1245) (Pacific time).

In addition to achieving first flight of ZA006, the Boeing test team has completed a number of flight test milestones in recent weeks.

Boeing wrapped up a series of natural and artificial icing tests, meeting all requirements with no changes required. Pilots reported that the airplane continues to handle well even in the presence of ice.

Flight loads survey testing, which demonstrates the pressure distribution on the airplane structure throughout the phases of flight in a variety of configurations, also has been completed. The team conducted this testing on ZA004 primarily at the airport atย Victorville, CA.ย Analysis of this testing continues.

A dramatic series of tests that stress the airplane’s brakes, called maximum brake energy testing, was completed in late September at Edwards Air Force Base, also inย California. ZA001 conducted this testing as well as a series of extreme takeoff and landing conditions including minimum takeoff speed testing. Earlier in the month, ZA001 completed wet runway testing atย Roswell, NM.

ZA003 flew toย Glasgow, MT, to complete community noise testing. All results were within expectations.

As a result of these tests and others, all takeoff performance and handling characteristics testing is complete for the initial version of the 787. Additional testing will be required for 787s equipped with GE engines.

The 787 flight test program has logged more than 1,900 hours over 620 flights and completed more than 65 percent of the flight test conditions for 787s with Rolls-Royce engines.

Equally important to the testing required in the air is the ground testing required to certify a new airplane. Boeing has completed well over 4,000 hours of ground testing on the same airplanes that are in the flight test program.

In addition, fatigue testing has started at a test rig inย Everett. Fifteen flights have been simulated. Federal regulations require Boeing to conduct twice as many flight cycles as any airplane in revenue service. Boeing plans to have completed 10,000 flight cycles prior to first delivery.

ANA changes 15 Dreamliner orders to 787-9s

ANA (All Nippon Airways (Tokyo) has decided to change 15 of its current orders for the Boeing 787-8 aircraft to the 787-9 model. ANA currently has a total of 55 orders for the Dreamliner.

The 787-9 aircraft is an extended body version of the 787-8 model, appropriate for short, mid-haul and long-haul international routes. The model will also meet the increasing need for 400 seat-capacity aircraft for domestic routes, and will further improve the flexibility of our fleet and network planning. Furthermore, like the 787-8 model, it is a highly fuel efficient aircraft which will enable ANA to reduce operating costs and carbon dioxide emission.

Copyright Photo: Gabor Hajdufi. The first 787-881 to appear in launch customer ANA’s colors is test aircraft ZA002 registered as N787EX (msn 34488). The airliner arrives at Seattle (Boeing Field-King County) after a test flight.